Home / Blog / Troubleshooting Common Forklift Issues

Troubleshooting Common Forklift Issues

75043f68-2755-4a7d-9fea-94bb580e2b66

Forklifts are some of the most important machinery for your operation. By identifying issues with your forklift early, you can avoid costly repairs and time-draining delays. 

Here at Papé Material Handling, we want to ensure your equipment is in tip-top shape, extending the life and condition of your forklifts all while enhancing the safety of your operation.

Routine Inspections

In addition to regularly scheduled maintenance, as a warehouse manager, you’ll want your forklift operators to do daily checks on the forklifts. We put together a handy forklift maintenance checklist that’s aligned with OSHA’s guidelines and recommendations

Common Forklift Issues

#1 Faulty Steering

If your steering isn’t working properly, this could be due to a number of different issues, such as low levels of transmission fluids. Check the levels and top off if needed. Faulty steering may also be attributed to worn out gears, which requires more professional attention, so be sure to reach out to a professional like Papé Material Handling for assistance.

#2 Worn Out Tires

Forklift tires are under the pressure of very heavy loads and a lot of wear and tear. Check tire pressure and the condition of tires frequently, getting them replaced when necessary.

#3 Mast/Lifting Problems 

This is a common issue we see in forklifts. The mast is the lifting mechanism of the forklift, so if the forklift is not rising or lowering correctly, this may be a sign that there is an issue with the hydraulic system. Be sure to investigate further, repairing the cylinder and replacing any faulty forklift parts, such as the oil filter or oil seals.

#5 Problems Starting

Is your forklift having trouble starting? This is usually an easier issue to fix. You’ll want to first check the level of the battery, and then test the brakes and lights to make sure that they are working. Often, if they don’t, the issue is with the battery. Take a look at these step-by-step troubleshooting ideas, and be sure to reach out to a specialist at Papé so we can help you get to the root cause.

#6 Overheating 

This is another common issue. Some possible causes include an issue with the radiator or radiator screens, low coolant, out of adjustment inching pedals, broken fan blades, or loose fan belts. The most common cause is a broken radiator or radiator blockage.

Get Your Forklift Serviced

Regular daily checks and routine maintenance on your forklift ensure that problems don’t become costly disasters. Here at Papé Material Handling, we have a wonderful team of expertly trained and experienced service technicians available to check and fix any possible issues with your forklift. Reach out to us today to ask us about your service options.

Related Content

Aerial Work Platforms: Compact Lift Power for Precision Work at Height

Aerial Work Platforms: Compact Lift Power for Precision Work at Height

Working at height has a way of revealing every weak link in a job plan. Access has to be stable, positioning precise, and tools and materials close at hand without turning the work area into a bottleneck. In warehouses, facilities, retail environments, and light construction sites, aerial work platforms have become a practical solution for…

Forklift Tire Selection for Winter Conditions: Cushion vs. Pneumatic vs. Non-Marking

Forklift Tire Selection for Winter Conditions: Cushion vs. Pneumatic vs. Non-Marking

Winter conditions turn everyday material handling operations into a traction and uptime problem. Tire choice sits right at the intersection of safety, productivity, and total cost of ownership, as your tires are the first point of contact with every change in surface conditions. At Papé Material Handling, we work with operations across the West and…

GEM Passenger Carts: Street-Legal Electric People Movers for Real Workdays

GEM Passenger Carts: Street-Legal Electric People Movers for Real Workdays

Many workplaces and properties face a familiar challenge: moving people quickly, comfortably, and safely across the site. The right passenger cart turns this daily movement into a smoother, more professional experience. GEM passenger carts are purpose-built low-speed vehicles (LSVs) engineered for local mobility with street-legal capability on many roads posted up to 35 mph, depending…

New Equipment

At Papé Material Handling, we offer a wide range of high-quality equipment from trusted brands like Hyster®, Yale®, Taylor-Dunn, and Genie. Our selection includes everything from utility work carts and forklifts to aerial equipment and more, providing reliable solutions for all your material handling needs.

Used Equipment

At Papé Material Handling, we offer a diverse inventory of used equipment from trusted manufacturers like Hyster®, Yale®, and Combilift. Our selection includes forklifts, scissor lifts, telehandlers, and more—all thoroughly inspected and ready to provide reliable, cost-effective solutions for your business.

Staying Connected

Stay up to date on the latest promotions and events at Papé!