Electrifying Material Handling Vehicles | Papé Material Handling

Electrifying Material Handling Vehicles

Background

The future of material handling is all about efficiency. As fuel costs climb, sustainability standards tighten, and battery technology advances, one thing is clear — smarter, faster, and more cost-effective operations are redefining the industry. Already, 61% of forklifts sold in the U.S. are already electric. The result: cleaner, quieter, more efficient operations that save money and improve safety.

Golden State Lumber, a California-based leader serving builders and contractors since 1954, found itself at a crossroads. With fuel costs rising and environmental pressures mounting, the company needed a smarter, more efficient way to power its growing fleet — without sacrificing performance or uptime.

Challenge

Golden State Lumber’s innovative indoor lumber yard model introduced unique challenges:
● Tight, vertical spaces demanded precision and quiet operation.
● High fuel costs and emissions from internal combustion forklifts threatened efficiency and air quality.
● Constant foot traffic required safer, quieter machinery.
● The company needed a scalable solution that wouldn’t disrupt its 20-year rhythm of operational excellence.

They needed a partner who could do more than sell forklifts — someone who could design an electrification roadmap tailored to their business, and provide a solution from start to finish.

Solution

Papé Material Handling served as the strategic partner and trusted advisor, collaborating with Golden State Lumber to develop and implement a comprehensive fleet electrification strategy tailored to their unique operational demands.

The plan optimized equipment performance, energy efficiency, and lifecycle cost savings — positioning Golden State Lumber for long-term productivity and sustainability.

Key solutions included:
● All-Electric Forklift Fleet: Eliminating fuel dependency and slashing maintenance costs.
● Customized Battery Solutions: Lithium Classic for warehouse operations and Lithium Frost for cold environments.
● Optimized Charging Infrastructure: Opportunity charging was built into shift workflows to maximize uptime.
● End-to-End Support: From on-site assessments to workforce training, incentive navigation, and long-term planning.

“We don’t just want to cut costs,” said Assistant Dispatcher Levi Culverhouse. “We want something that’s going to work best for us — and electric forklifts have been that solution.”

Result

The transition to electric forklifts produced immediate, measurable benefits:
● Massive Cost Savings – Fuel eliminated; maintenance costs reduced by up to $12,000 per vehicle over its lifetime.
● Cleaner, Safer Workspaces – No emissions, less noise, and improved air quality for employees, leading to safer operations for the team.
● More Uptime – Reliable machines with fewer moving parts and overnight charging capability.
● Happier Teams – Improved comfort, reduced fatigue, and easier communication on the floor.

Golden State Lumber now operates a more efficient, cost-saving fleet designed to simplify daily operations, reduce maintenance demands, and deliver long-term reliability for their team.

“We don’t want to be a step behind — we want to be a step ahead,” Culverhouse stated.

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